It contains how to replace bushings and silent blocs, replacing ball joints, control arms, shock absorbers and springs, steering parts and front wheel alignment. Disclaimer: Volvotips has the exclusive courtesy of Volvo Car Corporation and Volvo Cars Heritage to publish the Volvo Greenbooks service manual , parts catalogs and other Volvo-material and publications. Commercial use and publishing at other websites of these items is prohibited. Also for: Page 86 Volvo Model pg. Volvo Workshop Manuals.
Connected Car. Read up on At this moment we can offer you the following service manuals. These are copies of originals, in the original colours. The pages linked contain technical data and help for the service and maintenance of various Volvo cars.
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Try a newone. Alternarive ted method, D meihodisto usethe stong vacuumdeated An ahernaiivetesi in enqineintakemainfoldal idle. The connectionis lsed for vacuunconrrolofignitiondistriburoror for powerbrakeunrt, lfthisvacuunisconhected to EGFvalvewhenen9ineisidling, valveshouldopen. Exhaostgases aredivertedto engineandit shouldrun very poorlyor stop-. Disconnedvacuumhoseat EGRvalveand vacuumamplifier lcornectionmarked"B'.
Use mourhto blow throughand checklhat thermostaticvalveis open and vacuurnlinesnol. D s : Cleanfuel pumpstrainer. Alsocleanfuel pumpsludgeaccumulator Carefullycheckseal and s;aling surfacesbefore re-installing. Replaceair filter cartridge. Whendrivingunderdirtyanddustyconditions, air filter cartridgeshouldbe replacedmore olten. Fordry, dusty,pollutedregionsan air tiltercart- ridgewith superiorfilteringabilityis available. No increase, or smail in- crease, indicates defective distributor mecha, nism.
Checkfuel linesfor tightness. Checkthatthereare no tuel leaksin enginecom- panmenL Alsocheckfor oil andfluid leaks. Disconnecthosefrom a t r cleaner. Plug discon- necteoend,. Adlustidle speed. Engineat normaloperatingtemperature. During and afterCOadjustment,idle speedshouldbe: 1 50 rDm. COvaluesof 2. Priorto readingsincrease enginespeedmomentarily to rpm to allow coldfuelto entercarburetor,. TheCOadjustment screw is sealedfrom access. Pressup adiustmentassembly.
Pressup fuel needle and adiustmentscrew approx. Pressdown adiustmentscrew. Usea ounchmax. Upperlock adlustment washershouldremainat top. COadiustment: a9. Removelockwasherand flat washer. Turnlockwashersideways andusea steelwireto removeit, Shakeout flatwasher. Usetool Installretaining screwlor fuelneedle. Install piston, diaphragmand needle assemblyin carburetor.
Priorto checking : - Checkdamperoil level. Use tool to adjustluel needlepositionin carburetor. Adlustingrangeis approi. Turning tool clockwise increasesCO. Makesure tool lugs grip recesses in air valve spindle. Otherwisecarburetordiaphragmmay oecomedamageo,.
Install adiustmentseal. Use paperto absorbit or removeoistonand oourit out. InstallnewIlatwasherandnew lockwasherUse tool Checkthat drops. To confirmthat Pulsairis functioning. Adiust idle speed.
Engineat normal operatingtemperature. Duing and after CO adjustment,idle speedshould be: t 50 em. Seruiceevery 7,miles : 12,km R1. Tightennuts,checkfor leakage. Sealon controlrod from pressurercgulatorto wastegateactuatormust be unbrokenand intact, Sealcanbe a compressed sleevenut or wire and leadseal. It isimportant to windwiretightlyaroundactuator rod,as shown,otherwisesealwill loosendueto vibrations. Volvoanti-tamper sealtongs,PartNumber have"Volvo"stampedon grips. Fourclamps,two at eachendot intermediate betweencompressor betorqued, andthrottlehousing, pipe should ol Torque:3 Nm Usepumpandgaugenormallyusedto testradia- tor pressure.
Plughose removed. Connectinstrumentto checkLamboa systemduty cycle. Forthispurposea highqualitydwellmetercanbe used. Checktiming retard. Startengine,run at idle. Note ignitiontiming. In caseof incorrect reading: checkdistributor, replace distributorpressure unit,as appropriate. Reinstalland clamoDressure hose. Connectair pressurepump and gaugein line leadingfrom intakemanifoldto pressure switch on firewall.
Air pressure readingat thatinstantshouldbe Checkoverloadprotestionswitch, Pumppressureuntil enginestalls,Air pressure. At the sametime air pressuregaugeon instru- ment panelshouldgo to red and red "Turbo" l0 -'l71,''..
Applyanti-seizecompound"Never-Seez" to sen- sor threadsprior to installation. Coat entire thread. Checkelectrical connections,. Re- panel. Seruiceat: Replacefuel filter. Fuelfilterlocatedon Iirewall. Noteflow direction arrowon filter. NOTE: Drivingunderadverseconditions for instance city driving under hot conditions requires servicemore often 15,mile intorvals ,.
Checkhoses for condition and clogging. Clean ntoDle,. Replacefuel tank filter. Usetool to romovoand reinstallfuel gauge sender. Whendrivingunderdirtyanddustyconditions,air filterca. Replacement irtervalsdependon operatingconditions. I thousand mi les so-thousand km Intervals: Torque plugthreadsnot oiled. Coat entire o, thread. Do notapplycompoundto slottedpartof.
Checkelectrical connections. Serviceat: 60,miles, km tnteNals: 60,miles : ,km t! LH-Jetronic: Replacefuel filter Fuelfilterlocatedunderneath car,underlelt rear seat. Removefuel tiller cap Cll To preventvacuumin tank when replacingfuel filter. Disconnectfuel linesat tuelfilter. Fuel in fuel system not tank will come out,. Replacefuel filtel Bemove clampretainingfuelfilterto bracket.
Transfer bracketto newfuellilter. Noteflow direction on fuelfilter. Installfuelfilterand clampassemblyto bracket.
Checkfuelflow directionon fuel filter. Connectfuel linesto fuel filter. Makesurecoppersealsarecorrectly ;nstalled. I Installluel filler cap. Serviceat: NOTE: 0 Drivingunderadverse forinstance conditions cirv driving under hot conditions requires servicemoreoften 15, mileintervals. Volvorecommends cleaningflame guardat 15, mile intervals.
Check hoses for condition and clogging. Clean nippleand flame guard. Reolacefuel tank lilter- fuel gauge Usetool to removeand reinstall sender. Loosenbleederscrew1 severalturns. Drainuntilcleanfuelflows out. Tightenscrew ol Tightenbleederscrew1. Hosemustbeinstalled sothatno oilwilldraininto air intakemainfold. Connectpressuretesterin hosebetweenradrator andexpansion tank. Thisway coolingsystemwill becheckedin trueworkingconditions. Capreliefpressure When pumped,pressure shouldstandfor mini- mum 30seconds.
I Fordry, dusty,pollutedregionsan air filtercan- ridgewith superiorfilteringabilityis available. Replacement intervals dependoF operatingconditions. Replacingfuel filter. Apply dieselfuel to rubber seal on new filter.
Tightenby hand unti sealmakestight fit. DO NOTuseany tools to instal fuel filter. Startengineand checkfor leakage. Checkfor leaksffom supplyand returnlines,as we I asfromdeliverypipesystemandfuelsystem.
Torquefor deliverypipesis Repairas necessary. Checkdrive belt tension. Valveclearance adjustment Specialtools: Pliers Seryice at: Forremovingvalvedepressor disc. Usea 27mm - l16" socketon vibrationdamper boltto turn engineto positionfor firingon No. Flywheeltiming cre markat 0. Tum engineapprox. Enginemust not be at top deadcenterwhen set- Withpistonattopthereis no tingvalveclearance.
Depressvalve depressors. Line up valve depressors. Turn them so that notchespointslightlyinward. Use tool to depressvalve depressors. De- pressorgroovesmust be abovethe face so that disccan be grippedwith pliers5' Calculatethicknessof discto be used. Valveclearanceswhen setting: Coldengine: lntakevalves Warmengine: lntakevalves:0,25mm : 0. Calculatedisc thickness. Discsare available in thicknessesof 3. Useonly newdiscs. Positionnew disc. It shouldbe oiled. Checldsetvalveclearancefor remaining cylinders.
Rotateengineseveralturns beforerechecking, Adjustif necessary. Usenewvalvecovergasketif required. Other Manuals 18 Pages. Volvo - GL - Owners Manual - - Volvo - - Brochure - - Brochure 4 Pages. Brochure 22 Pages. Volvo - DL - Brochure - -
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